Vehicle & Technical > Defender

200 tdi timing problems

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Mash:
I had a similar problem when I did my cambelt..

In the end I took an injector out

Took the rocker shaft off and set it all up the good old fashioned way with a screwdriver to find TDC.

Took me bloody ages to work out what was wrong as all the marks lined up but the timing was out cos as I rotated the engine  the pistons "locked" on the valves  :doh:

Range Rover Blues:

--- Quote from: Mash on August 24, 2008, 21:18:43 ---Took the rocker shaft off and set it all up the good old fashioned way with a screwdriver to find TDC.

--- End quote ---

Tell us more :-k

IIRC the flywheel should only go on one way round, one of the bolts is off-pattern.  That said I've seen a few engines with TDC in completely the wrong place on the pulley too :doh:, though not LR lumps I'll add.

Mash:
Too be honest Andy I couldn't work it out either..

I agree with your thoughts entirely..Only way I suppose I'll ever know whats actually wrong is when I eventually have the gearbox off..

When I did mine all the pins lined up except the flywheel..So I timed it up off everything else and said sod the flywheel.. With no 1 cylinder at TDC the flywheel notch was no-where too be seen..  :-k :-k :-k

Les Henson:
I would rely on the crank woodruff key. This is part of the crankshaft, so can't be adjusted. Perhaps the flywheel is off another engine, such as TD, N/A, or similar (not sure if they fit though), so there's more of a chance that the flywheel timing mark is wrong. Be careful what you do with the timing relationship between the cam and the crank - if you advance the crank - you will clout the valves.


Les

Mash:
Spot on with my thoughts Les.

The engine in mine was originally a 2.5TD and I wondered if it had the old flywheel on when the engine change was done  :D

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