Vehicle & Technical > Defender

TD5 Conversion HELP!!

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Tinks:
Well Justin doesnt even know that i'm thinking about it at the mo!  But he has just bought himself a nice newish TD5 anyway!!

I dont really know yet how much its gonna cost me, but i reckon its gonna work out cheaper than buying a new TD5 standard?

And that would be pretty cool a TD5 series, nice idea, go on do it you know you want to!! :lol:

Porny:
A Td5 in a Series is something I'd like to do!!!....

Think I'll build my road going 90 first though...  :wink:

I would really like a Lightweight body (slightly modded) on a 90 chassis with a tuned Td5!!! (as much as I like leaf springs.... coils still win)

A Td5 conversion wouldn't cost that much...
Typically an engine would be anything between £1000 and £2000(max) depending on age/mileage and what you get with it...

Gearbox/transfer box - anything from £250 upwards (typically £450)

Fuel system (can be make to run without the proper in tank pump - so can use a standard 90 or even Series tank) - but the proper stuff can be had for around £150

And then add a dashboard loom - £150 ish -  (save bodging something together) an alarm ECU (engine ECU should come with the engine) and job done  :wink:

To do an 'as factory' conversion (if on a pre 300TDi) then you also need a different seat box/floor panels.  And depending on where you site the tank you 'may' need a td5 rear tub.

In all honesty if your converting something like a 200Tdi - the old engine will fetch virtually the same (if not the same) amount of money as a much newer Td5 lump.

To do a Td5 conversion isn't that much more involved than say fitting a 300Tdi to a pre 300Tdi Defender.  I'm even helping put some kits together for a few engines sent over to America - mainly converting Disco spec engines/ECU's to Defender spec.

The other way to do it is to buy from a friendly breaker a complete crashed TD5 Defender and strip all the bits yourself - doing it this way means you get every little last nut/bolt/fitting  :wink: .  When you've stripped it just return the chassis and any other unwanted parts to the breaker - as the chassis being CAT B can not be re-used.



Ian

Tinks:
Ian, outa interest what parts do you have that would be for sale? :?

Porny:
Tinks,

One way you could make life easier is to start with a brand new Td5 spec 90 chassis.... really depends what your chassis like..

You could build up a rolling chassis (or get someone to build one for you :wink: )and then swop all your body panels and interior etc etc over.

Apart from the rear tub and seatbox/floor panels you could reuse everything else on your 90  :wink:

And then sell you 200Tdi engine, gear box etc etc on for good money (Defender 200Tdi engines still fetch £1000)

Because you would be using a brand new chassis (engine mounts are irrelevent), and keeping the original steering and suspension type you would be able to keep your existing ID.... regardless of engine/transmission used.


Ian

Porny:

--- Quote from: "Tinks" ---Ian, outa interest what parts do you have that would be for sale? :?
--- End quote ---


I can get virtually anything you want  :wink:

I've done work for a couple of breakers (mainly getting them started when they come with no keys or alarm fobs) - so am owed a few favours... (and some of them tend to prefer to supply bits to traders only, rather than general public as less hassle - not that I'm a trader!!)


Ian

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