Mud-club

Vehicle & Technical => Discovery => Topic started by: Disco_Stu on May 30, 2008, 14:57:09

Title: Side exit exhaust
Post by: Disco_Stu on May 30, 2008, 14:57:09
Well, I finally got round to fettling my exhaust, mainly prompted due to bending my back box coming down a failed hill climb (Pretty steep!). I'd like to say thanks to all those who's previous attempts and posts/pics helped me to do this, especially Wizard who sent me some flexible pipe F.O.C, leftover from when he did his own.

Cheers lads, Stu.
Title: Re: Side exit exhaust
Post by: mentalmoshio sophs V8i on May 30, 2008, 16:44:32
change the middle box too that to short cherrybomb sound even better . oh check on tail pipe pass on m.o.t think they have to be recessed into the rear wing to save little daft yobs burning there fingers  :police:
Title: Re: Side exit exhaust
Post by: boss on May 30, 2008, 18:45:14
hang on! is that all flexy pipe or is that some sort of heat shield tape????
Title: Re: Side exit exhaust
Post by: Disco_Stu on May 30, 2008, 19:33:51
Exhaust - flexi pipe - chrome tailpipe.
Title: Re: Side exit exhaust
Post by: peasey on May 30, 2008, 20:28:57
mate that looks pukka, i keep meaning to do that to mine but just cant break my tail pipe i think im just not trying hard enough :lol:nice job bruv
Title: Re: Side exit exhaust
Post by: bambamjj on May 30, 2008, 21:02:39
So excuse my stupidity but do you remove back box, keep middle box.  Mine is a 300 TDi
Title: Re: Side exit exhaust
Post by: lee celtic on May 30, 2008, 21:26:37
Very neat :clap: :clap: :clap:

Love the hack saw shot :lol: :lol:
left mid cut for a brew :lol: :lol:
Title: Re: Side exit exhaust
Post by: bilge rat on May 31, 2008, 08:38:00
So excuse my stupidity but do you remove back box, keep middle box.  Mine is a 300 TDi

yep thats corrrect....
Title: Re: Side exit exhaust
Post by: boss on May 31, 2008, 09:57:56
Good god! i spent 2 days making my side exit and its still not quite right when i could have just used that!!!!!!!  :evil: ANGER! :evil:
how much and where from my friend?
Title: Re: Side exit exhaust
Post by: Disco_Stu on May 31, 2008, 11:52:54
Well, Wizard donated that piece FOC, i just paid postage but you can get it from most independant exhaust centres. I have a 4 foot piece in the garage but its about 68mm dia which was too big for the standard disco exhaust pipe. I've been debating using it for the bend in my snorkel and ditching the B&Q drainpipe joints but pre-made southdown tubes are relatively cheap on eblag so may get one of those. If 68mm (ish) is any good to you, you're welcome to it boss.

Stu.
Title: Re: Side exit exhaust
Post by: ben_haynes on June 21, 2008, 15:51:55
So excuse my stupidity but do you remove back box, keep middle box.  Mine is a 300 TDi
you can remove the centre box aswell and it will go through MOT's as it is not loud enough
Title: Re: Side exit exhaust
Post by: clover on June 21, 2008, 19:30:03
That looks like a Llama 4x4 shock kit and dislocating cones you are using... any good? I'm toying with getting a set for mine. Was advised to go +2 shocks on the front and +5 on the back.
Title: Re: Side exit exhaust
Post by: spy on June 21, 2008, 19:46:39
That looks quality, nice job! 

The flexi got me thinking though...  If thie stuff is so good and it looks damn easy to work with, why is nobody using it when fitting a disco 200tdi into a defender, surely it would make life much easier!?

Any opinions on that, my disco donor is coming tomorrow / monday! 

Cheers,

Mike

Title: Re: Side exit exhaust
Post by: lee celtic on June 21, 2008, 22:43:11
Might not cope with the heat at the header end
Title: Re: Side exit exhaust
Post by: clover on June 22, 2008, 18:49:15
My mate has a 2.5TD Isuzu engined Range Rover and his has a down pipe made of flexi. Its a right cowboy affair but it does seem to work!
Title: Re: Side exit exhaust
Post by: Disco_Stu on June 23, 2008, 09:07:37
That looks like a Llama 4x4 shock kit and dislocating cones you are using... any good? I'm toying with getting a set for mine. Was advised to go +2 shocks on the front and +5 on the back.

Its actually a britpart/procomp setup from paddocks, £200 at the time. The cones are from Devon 4x4, bought them when i got sick of having to jack up the truck and re-seat my springs everytime i went off road, they work a treat. Kinda wish it was a llama kit, heard good things about them although I'm not too disapointed in mine, front is too bouncy though, it was mentioned on my (Passed!) MOT the other day.

Stu.
Title: Re: Side exit exhaust
Post by: Skibum346 on June 23, 2008, 15:39:01
Quality job matey... I especially like the granny knot in the rubber bungee on the second shot...    :doh: :lol:

Neeed to get this done myself... mine has moved a bit and now doesn't quite line up with the hole...!

Skibum
Title: Re: Side exit exhaust
Post by: landroverkeith on June 23, 2008, 20:51:41
Well, Wizard donated that piece FOC, i just paid postage but you can get it from most independant exhaust centres. I have a 4 foot piece in the garage but its about 68mm dia which was too big for the standard disco exhaust pipe. I've been debating using it for the bend in my snorkel and ditching the B&Q drainpipe joints but pre-made southdown tubes are relatively cheap on eblag so may get one of those. If 68mm (ish) is any good to you, you're welcome to it boss.

Stu.

So how big is the dia of the actual flexi u used ;) while the disco is parked up i may have a go at that as i have moshed my back box also with a failed hill climb last time i went playing  :roll:
Title: Re: Side exit exhaust
Post by: Disco_Stu on June 24, 2008, 10:08:24
Good question. I'll get the mic out on wednesday evening, I'm at work until then I'm afraid. Will post then.
Title: Re: Side exit exhaust
Post by: clover on June 25, 2008, 22:45:32

Its actually a britpart/procomp setup from paddocks, £200 at the time. The cones are from Devon 4x4, bought them when i got sick of having to jack up the truck and re-seat my springs everytime i went off road, they work a treat. Kinda wish it was a llama kit, heard good things about them although I'm not too disapointed in mine, front is too bouncy though, it was mentioned on my (Passed!) MOT the other day.

Stu.

I've just ordered the Llama 4x4 set for my disco. I'll let you know what I think of it!

Title: Re: Side exit exhaust
Post by: landroverkeith on June 27, 2008, 18:21:54
Good question. I'll get the mic out on wednesday evening, I'm at work until then I'm afraid. Will post then.

ta much cant wait  :dance:
Title: Re: Side exit exhaust
Post by: Disco_Stu on June 30, 2008, 21:51:37
Kieth, measured the pipe tonight, its 57mm outside diameter. I had to cut the flexi and cut my exhaust (2 slots either side with the cutting disc) to make them compress/expand and fit. I reckon a slightly bigger flexi, maybe 60/62mm ish would slide over the exhaust nicely.

Good luck mate and put some pics up when you're done.

Stu.
Title: Re: Side exit exhaust
Post by: auf_wiedersehen_pet on November 23, 2008, 10:52:07
Disco Stu....

You've had this mod for a while now, how has it been?

Do you get any vibration at all?

I've done lots of research and have sourced the same bits as you - so I'm looking to go ahead soon.
Title: Re: Side exit exhaust
Post by: Ja1983 on November 23, 2008, 17:22:27
how did you go on with the hanger? i suspect the cable (?) may not survive too long??
Title: Re: Side exit exhaust
Post by: Disco_Stu on November 23, 2008, 19:31:16
It's lasted really well, no issues whatsoever with the flexi, joint etc. The chrome tailpipe has started to get a little pitted on the underside but what do you want for £6.99?

The cable was on for about a month, surprisingly it showed no signs of wear or heat damage at all. I happened to come across a big jubilee clip when I was sorting some tubs in my garage so I stuck that on instead.

I'd say go ahead Pet, its a cool mod :)

Stu.
Title: Re: Side exit exhaust
Post by: auf_wiedersehen_pet on November 23, 2008, 20:09:08
Excellent news.

I'll post some pics when done, though it will probably be another six months.

 :lol: :lol: :lol:
Title: Re: Side exit exhaust
Post by: digger on December 02, 2008, 20:36:59
i side exit my exhaust took me 40 mins it was easy i found a nice pipe with a 90 degree angle so it took all the hard work out of it
Title: Re: Side exit exhaust
Post by: Jambo on December 27, 2008, 23:41:51
I know that this thread is a bit old, but where did you get the Chrome/Stainless finisher that is screwed to the back wing around the exhaust flexi pipe.
Title: Re: Side exit exhaust
Post by: Disco-Ron on December 27, 2008, 23:52:37
I got mine from D44....... in stainless, not cheap, but nice!!
Title: Re: Side exit exhaust
Post by: Disco_Stu on December 28, 2008, 01:26:59
Off an old tax disc holder. Mine was an ally one from next that kept falling off....
Title: Re: Side exit exhaust
Post by: Jambo on December 28, 2008, 01:44:00
Cheers
Thanks for that.
Title: Re: Side exit exhaust
Post by: Disco_Stu on December 28, 2008, 17:19:31
Just to add a bit of info.

My exhaust has now snapped about an inch from where the existing pipe joins the flexi (flexi snapped). Looking at the whole run of the exhaust, I think I may have failed to seat the rear mid box hanger into the rubber properly as it was hanging free putting extra stress on the other bits. But thats just a theory, keep an eye on yours chaps :)

Stu.
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