Mud-club

Vehicle & Technical => Discovery => Topic started by: Jake on October 17, 2005, 18:09:26

Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 18:09:26
I broke Big Blue yesterday.
I have a hole in the front axle, somethings burst out. Maybe a tooth or something
Does it sound like a diff or a half shaft's gone?
Look here (http://members.mud-club.com/profiles/Jake/gallery/SlabCommon/1/3524de3f0e487a18f99d8a61f8c98895.jpg/) to see the hole.
Also, whilst stuck i lost drive to the back wheels.
I dont remember any sound though.
Does this sound like my transfer box?
Or could it be something simpler
Any idea's??
 :?
Title: Re: Lost drive and busted diffs!
Post by: davidlandy on October 17, 2005, 18:14:19
Quote from: "Jake"
I broke Big Blue yesterday.
I have a hole in the front axle, somethings burst out. Maybe a tooth or something
Does it sound like a diff or a half shaft's gone?
Look in my photos (slab common) to see the hole.
Also, whilst stuck i lost drive to the back wheels.
I dont remember any sound though.
Does this sound like my transfer box?
Or could it be something simpler
Any idea's??
 :?


looking at the hole - its gotta be the diff

not sure about the back end though
Title: Lost drive and busted diffs!
Post by: hobbit on October 17, 2005, 18:19:29
Tried it with diff lock in?
Title: Lost drive and busted diffs!
Post by: Wanderer on October 17, 2005, 18:20:05
I had two pins let o which smashed the carrier and caused a similar hole. Well two of them actuallyl
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 18:20:06
Yes, no drive.
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 18:20:35
Quote from: "Wanderer"
I had two pins let o which smashed the carrier and caused a similar hole. Well two of them actuallyl


What are the pins?
(i'm no mechanic)
Title: Lost drive and busted diffs!
Post by: davidlandy on October 17, 2005, 18:21:27
could be the centre diff - try jacking up the back end of the motor and spinnin the wheels to check.
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 18:22:57
Quote from: "davidlandy"
could be the centre diff - try jacking up the back end of the motor and spinnin the wheels to check.


*excuse my ignorance*
What am i looking/listening for?
Title: Lost drive and busted diffs!
Post by: davidlandy on October 17, 2005, 18:27:32
with the back lifted you can spin the one rear wheel and see if the other rotates in the opposite direction - if it does then your rear diff is ok
Title: Lost drive and busted diffs!
Post by: paul_humphreys on October 17, 2005, 18:28:34
A friend of mine had this happen, turned out he had done BOTH diffs. His back one went first the extra strain made the front go as well.

Replacement back axel and another front diff.

You can weld the hole up when the diff is out.

Paul
Title: Lost drive and busted diffs!
Post by: Wanderer on October 17, 2005, 18:31:59
Have a look here Jake,

http://members.mud-club.com/profiles/Wanderer/gallery/Diff%20damage

The pins are an integral part of the diff assembly. Mine parted company and went in the crown and pinion which then spat them out of the back of the diff. One at a time as I lost drive initially but got it back again. Then it went a second time.

With the hole in our front diff and then losing drive on the rear I'd think something else has let go as well. Centre diff or the rear diff.

Normally you'll get drive again with one diff having failed. Although it's not advisable to do much running in case the broken parts jam the damaged diff up completely.
Removing the prop and half shafts would make it safeish to drive.
Title: Lost drive and busted diffs!
Post by: davidlandy on October 17, 2005, 18:35:27
A very useful tip - When welding the diff hole up - do it from the inside , not the outside.  easier to repair/ clean and see.
 

 and keep the amps down as diff pans are very thin - otherwise you 'll do what a mate done a blew a hole in the pan the size of a 2p piece when welding up a pin hole!
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 18:39:11
Quote from: "davidlandy"
A very useful tip - When welding the diff hole up - do it from the inside , not the outside.  easier to repair/ clean and see.
 

 and keep the amps down as diff pans are very thin - otherwise you 'll do what a mate done a blew a hole in the pan the size of a 2p piece when welding up a pin hole!


cheers for the tip!!
 :D
Title: Lost drive and busted diffs!
Post by: hobbit on October 17, 2005, 18:39:50
Also if you can try braising rather than mig/ark
Title: Lost drive and busted diffs!
Post by: Xtremeteam on October 17, 2005, 19:03:38
from the sound of it the front diff has jumped ship,when you weld it do it on the outside & fit a bit o flat bar bent round to give a bit more protection,

the back could be a shaft which takes all of 10 min to check by pullin the shafts if its not them could be the diff but as it hasnt made itself known it may be something in the Tbox,,


you have tried driving it with the difflock in eh jake??
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 19:05:27
I try'd to drive it just after.
It would'nt move on flat ground with the diff lock on/off or high/low
Title: Lost drive and busted diffs!
Post by: Xtremeteam on October 17, 2005, 19:06:29
jake,can i give you a shout on ur mobby??
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 19:41:40
Thanks for the call mate.
I'll be checking it all over soon.
Thank g*d for the Sodbury Sortout this Sat!!
 :D
Title: Lost drive and busted diffs!
Post by: chuggaman on October 17, 2005, 19:57:24
at least you broke it while having fun mate


mike
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 19:59:50
No Mike
Kate was driving when it got stuck and had a go at un-sticking it.
Bang!!
I drove for 30 secs before i killed it.
We were only on the site for 20mins before it died.  :lol:
Oh well , never mind :roll:
Title: Lost drive and busted diffs!
Post by: gords on October 17, 2005, 20:26:21
Re the loss of drive at the back, Jake - have a read of my story http://forums.mud-club.com/viewtopic.php?t=9790&postdays=0&postorder=asc&highlight=half+shaft&start=90

I'm sure it was more than 20 minutes .... about 30 I reckon :lol:
Title: Lost drive and busted diffs!
Post by: chuggaman on October 17, 2005, 20:34:04
oh thats not good


and you have one of the messiest jobs agead of you

mike
Title: Lost drive and busted diffs!
Post by: muddyweb on October 17, 2005, 20:44:09
Not to worry Jake...  time for a set of ARBs and some nice halfshafts ;-)
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 20:50:48
Quote from: "muddyweb"
time for a set of ARBs and some nice halfshafts ;-)


Dont say that Tim, their on my wish list.
Hang on, Is this the Devon 4x4 sales talk coming out?
Come on then, how much?
(1996 300 tdi disco, not my 1991 V8 version)
Title: Lost drive and busted diffs!
Post by: davidlandy on October 17, 2005, 20:52:17
I bet there wont be much (if any) change from £2k

ouch!
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 20:54:44
I suppose i could ask my Mum and Dad to bring me a pair of ARB's over.
Half price in the States
(They live in San Diego, USA)
 :wink:
Title: Lost drive and busted diffs!
Post by: muddyweb on October 17, 2005, 20:55:53
I think £2K is a bit on the high side  8)
Title: Lost drive and busted diffs!
Post by: Jake on October 17, 2005, 20:56:27
Quote from: "muddyweb"
I think £2K is a bit on the high side  8)


So what do you know Tim?
 :D
Title: Lost drive and busted diffs!
Post by: gords on October 17, 2005, 20:56:29
Quote from: "davidlandy"
I bet there wont be much (if any) change from £2k

ouch!

We really need a "laughing and then falling over" Emoticon, 'cos I so would have used a few right here :lol:
Title: Lost drive and busted diffs!
Post by: paul_humphreys on October 17, 2005, 21:01:30
Theres a man on ebay doing them for £650 for one with the compressor.

Paul
Title: Lost drive and busted diffs!
Post by: chuggaman on October 17, 2005, 21:05:19
Quote from: "Jake"
Quote from: "muddyweb"
I think £2K is a bit on the high side  8)


So what do you know Tim?
 :D



sitting watching with eager anticipation =P~
Title: Lost drive and busted diffs!
Post by: beast5680 on October 17, 2005, 21:17:24
Quote from: "gords"
Quote from: "davidlandy"
I bet there wont be much (if any) change from £2k

ouch!

We really need a "laughing and then falling over" Emoticon, 'cos I so would have used a few right here :lol:


how about these :lol:

(http://www.orrp.com/smf/Smileys/orrp/thud.gif)(http://www.orrp.com/smf/Smileys/orrp/thud.gif)(http://www.orrp.com/smf/Smileys/orrp/thud.gif)
Title: Lost drive and busted diffs!
Post by: Range Rover Blues on October 18, 2005, 09:45:28
For future reference, if the rear diff is bust the handbrake won't work either, as it's mounted on the transfer box.
Title: Lost drive and busted diffs!
Post by: Wanderer on October 18, 2005, 14:02:53
As long as the centre diff isn't in?
Title: Lost drive and busted diffs!
Post by: davidlandy on October 18, 2005, 16:34:57
Quote from: "chuggaman"
Quote from: "Jake"
Quote from: "muddyweb"
I think £2K is a bit on the high side  8)


So what do you know Tim?
 :D



sitting watching with eager anticipation =P~


here we go

following a little research the costs are :

£1000 ARB diffs x2
£150   ARB compressor
£150  fitting of the diff centres and tapping the air inlet hole
£450  front and rear HD half shafts (£225 per set - ashcrofts)

£1750

and don' t forget the vat
£306.25

totalling £2056.25

add on a few pennies for halfshaft gaskets and stub axle gaskets etc...

the above assumes no discount, or shipping - See weren't too far out

 :D  :wink:
Title: Lost drive and busted diffs!
Post by: Jake on October 18, 2005, 16:53:15
Just been out and had a look underneth.
When its in diff lock both prop's spin.
So that means diffs or/and half shafts then?
 :?
Title: Lost drive and busted diffs!
Post by: paul_humphreys on October 18, 2005, 17:42:16
Sounds like it. Have a look on ebay as there was a rolling RRC chassi on there for about £50 with 24 spline axels.
Title: Lost drive and busted diffs!
Post by: Jake on October 18, 2005, 17:45:30
I'm going to break it intsead.
 :D
See the for sale section
Title: Lost drive and busted diffs!
Post by: gords on October 18, 2005, 18:03:09
Quote from: "Jake"
I'm going to break it intsead.
 :D
See the for sale section

What are you going to do for transport while building "Challenger" then?
Title: Lost drive and busted diffs!
Post by: Jake on October 18, 2005, 18:07:53
I'm possibly buying a series 3 on sat.
We'll see.
 :wink:
Title: Lost drive and busted diffs!
Post by: Range Rover Blues on October 18, 2005, 20:31:27
Before you chop it up I have some spare axle parts, front casing, diffs, halfshafts if that's what's gone.
Title: Lost drive and busted diffs!
Post by: Jake on October 18, 2005, 20:38:56
Quote from: "Range Rover Blues"
Before you chop it up I have some spare axle parts, front casing, diffs, halfshafts if that's what's gone.


One way or the other, its going soon.
If i wanted to fix it, Sodburys this Saturday, i could obtain the bits there.
Cheers for the offer though  :wink:
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