Mud-club

Vehicle & Technical => Discovery => Topic started by: chuggaman on August 08, 2006, 21:20:28

Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 08, 2006, 21:20:28
We are in process of a new design of a discovery and rangerover extended flare.
I would be gratefull if you could comment please on your likes or dislikes.
Thanks to amalfi for the designs.


mike
Title: plastic wheel arch flares A new design.Comments please
Post by: Budgie on August 08, 2006, 21:43:00
I chose plastic but, being more flexible makes them harder for normal car paint to stick too.

On the plus side for the fibreglass ones, they are easy to repair if they do get damaged!

From this:
(http://myweb.tiscali.co.uk/landrovers/Bel04.jpg)

....to this in a day & half (allowing for the resin to go off and paint to dry)
(http://forums.mud-club.com/files/arch_175.jpg)
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 08, 2006, 21:57:03
thanks for your help budgie.....

the sample i have in my hand is certainly as stiff as the fibreglass ones on my disco......

but its half as thin..........

if i stamp on it it pops back into shape....

mike
Title: plastic wheel arch flares A new design.Comments please
Post by: imspanners on August 08, 2006, 22:26:52
If the plastic ones were flexible, they'd be on my Disco tomorrow! :wink:
Title: plastic wheel arch flares A new design.Comments please
Post by: Boomer on August 08, 2006, 23:09:39
Re the comment about paint not sticking to plastic wheel arces: if they are made of poly propylene (as most car bumpers etc are) then the trick to make the paint stick is to BRIEFLY pass an open flame over the area to be painted, this opens up the surface to allow the paint to key. One pass only is required, subsequent passes kills the surface and paint won't stick. This process is used in industry to enable painting of poly prop parts.

PS Don't tell anyone, it's a trade secret !!
Title: plastic wheel arch flares A new design.Comments please
Post by: Eeyore on August 09, 2006, 08:14:31
But be carefull, PP liberates a wax just below it's melting point (approx 160degC IIRC) which paint defiantely won't stick too. PP is one of the most chemically resistant polymers.

Purpose made primers are now available.

Still darn near impossible to glue, though.

cheers
 8)
Eeyore
Title: plastic wheel arch flares A new design.Comments please
Post by: Budgie on August 09, 2006, 10:05:50
I wasn't so much on about getting the paint on there as stopping it chipping off in large chunks when the arches flex.  :wink:
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 09, 2006, 19:34:40
the arches will be made of abs plastic...........

is that not better for the purpose of painting??

mike
Title: plastic wheel arch flares A new design.Comments please
Post by: bobtail4x4 on August 09, 2006, 20:58:18
assuming they WILL get bent and broken, I can fix glassfibre.
Title: plastic wheel arch flares A new design.Comments please
Post by: Matt_H on August 09, 2006, 22:29:10
well I went throgh this whole thing before I torched the disco :(  

I cut mine back and used knock on edging to get rid of the sharp edge.  Worked well and was cheap.  I had big tyres without them sticking out too much - just save some normal ones for the mot.

Matthew
Title: plastic wheel arch flares A new design.Comments please
Post by: Matt_H on August 09, 2006, 22:31:49
and here is a picture!
Title: plastic wheel arch flares A new design.Comments please
Post by: Boomer on August 10, 2006, 16:37:49
Re the ABS arches. Yes ABS is much more forgiving and can be painted without flaming first.
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 10, 2006, 18:04:54
here are 2 pics of a small section of the first prototype...

where i am shown pushing the arch downwards the stress on the plastic is severe.

the other picture shows a stress mark to the bottom left where i stamped on it with my work boots...

the bit on the right is where i tried to rip it....(eventually succeeded with a vice)


the finished product will be smooth textured
Title: plastic wheel arch flares A new design.Comments please
Post by: Mart on August 10, 2006, 18:41:06
have you made a mould for vacuum forming them then?
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 10, 2006, 19:20:51
Quote from: "Mart"
have you made a mould for vacuum forming them then?


yes


mike
Title: plastic wheel arch flares A new design.Comments please
Post by: simdeb on August 10, 2006, 20:30:14
are you making them to sell ???
Title: plastic wheel arch flares A new design.Comments please
Post by: Jake on August 10, 2006, 20:49:31
Watching with interest.
(its still on my mind, trimming the arches back :roll: )
 :D
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 10, 2006, 21:16:52
Quote from: "simdeb"
are you making them to sell ???


of course!!!

not privately but to some of the big 4x4 suppliers......

there are 4 patents and 1 pending for this product...........

and nearly 9 other products in the pipeline...

suggested retail price is to be set to be around 180 - 210 gbp...

left to the big retailers it would probably be more......

is that too much for unbreakable
Title: plastic wheel arch flares A new design.Comments please
Post by: Jake on August 10, 2006, 21:26:48
Sounds like a fair price for 1 set for life.
 8)
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on August 11, 2006, 01:49:11
would be nice for mud club discount aye mike  :wink:
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 11, 2006, 15:24:27
Quote from: "Littledan"
would be nice for mud club discount aye mike  :wink:


of course dan....

here is the finished product in a high definition colour

mike
Title: plastic wheel arch flares A new design.Comments please
Post by: Mart on August 11, 2006, 17:42:54
looks good, notthat i have a disco but i'm guessing you could have several moulds for different width arches.

did a bit of vacuum forming at school years ago lol
Title: plastic wheel arch flares A new design.Comments please
Post by: bullfrog on August 11, 2006, 20:42:38
Looks a little short to me  :lol:  :lol:  :lol:  :lol:
would they fit a RRC ? :?:
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on August 12, 2006, 01:59:49
mike.... are u making them 1 size i mean like u u have wide wheels will u be makin wide arches or are they just 1 size?

thanks dan
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on August 12, 2006, 06:09:49
Quote from: "bullfrog"
Looks a little short to me  :lol:  :lol:  :lol:  :lol:
would they fit a RRC ? :?:


yes indeed they will..

Quote from: "Littledan"
mike.... are u making them 1 size i mean like u u have wide wheels will u be makin wide arches or are they just 1 size?

thanks dan


just 1 size dan     80mm protruding from bodywork....

i figure if they cover my tyres then they will cover most

mike
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on August 13, 2006, 01:56:00
Quote from: "chuggaman"
Quote from: "bullfrog"
Looks a little short to me  :lol:  :lol:  :lol:  :lol:
would they fit a RRC ? :?:


yes indeed they will..

Quote from: "Littledan"
mike.... are u making them 1 size i mean like u u have wide wheels will u be makin wide arches or are they just 1 size?

thanks dan


just 1 size dan     80mm protruding from bodywork....

i figure if they cover my tyres then they will cover most

mike


awesome stuff 80mm is quite a lot!

wicked cant wait to see the finished product!

good luck mike
Title: plastic wheel arch flares A new design.Comments please
Post by: abbo on August 22, 2006, 21:44:33
Hi realy enjoyed reading the comments about the arches. I am looking for a set for me disco 1. Could you let me know when sets become available. cheers abbo
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on October 11, 2006, 20:29:29
launch in two weeks

mike
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on October 11, 2006, 22:02:22
got a pics mike???

dan
Title: plastic wheel arch flares A new design.Comments please
Post by: Tyke on October 11, 2006, 22:05:09
keep us informed fella . . . . I'm looking for a set but probably with a bit more of a cut than whats shown in the pics.


Will they cater for five door motors  ? . . . . . that's if one is brave enough to make the cuts in the rear doors . . . . .  :lol:
Title: arches
Post by: way2deep on October 11, 2006, 22:50:47
personally from a repair or painting point of view fibreglass would be my choice
Title: Re: arches
Post by: chuggaman on October 12, 2006, 08:04:35
Quote from: "way2deep"
personally from a repair or painting point of view fibreglass would be my choice



they wont need repairing :D

mike
Title: arc
Post by: MudRat on October 14, 2006, 20:47:54
Knowing how much the plastic is and how easy Vacuum forming is, and the more you produce, the cheaper they become, i would say that 180 is a little pricey, be careful not to price urself out of the market, even with patents. if you sold the arches untrimmed to MUDCLUB members then i am sure you would be a very popular guy. I was thinking of doing some myself at work but the bed of our former isn't big enough! Good LucK!  :lol:
Title: plastic wheel arch flares A new design.Comments please
Post by: disco maniac on October 15, 2006, 11:24:19
how soon will it be before their ready for sale  :?:

gary
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on October 26, 2006, 19:41:01
Plastic arches are now ready and on sale

visit

http://www.roccia.co.uk/

and pm me for mud-club prices

there is also a set of 3 door listed on ebay with no reserve

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=130039672630


mike
Title: plastic wheel arch flares A new design.Comments please
Post by: bullfrog on October 26, 2006, 20:35:09
Wll you be making a set for 5 door range rover classics ? :?
If so can you PM me a price. I could be interested in a larger order through my company ! :wink:  :arrow:
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on October 27, 2006, 02:11:44
wow good work mike!!

is that your company??

dan
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on October 27, 2006, 07:22:06
Quote from: "Littledan"
wow good work mike!!

is that your company??

dan


Thanks and yes it is.

Mike
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on October 28, 2006, 14:33:00
Quote from: "bullfrog"
Wll you be making a set for 5 door range rover classics ? :?
If so can you PM me a price. I could be interested in a larger order through my company ! :wink:  :arrow:


pm sent

mike
Title: plastic wheel arch flares A new design.Comments please
Post by: Jake on October 28, 2006, 22:17:40
Shall i, shan't i  :-k
What to do  :?
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on October 28, 2006, 22:37:49
Quote from: "Jake"
Shall i, shan't i  :-k
What to do  :?



jake do it!!!

u know u want to!!!

dan
Title: plastic wheel arch flares A new design.Comments please
Post by: Range Rover Blues on October 29, 2006, 01:43:20
Can't really see the picture mate but my screen is turned down as I have a headache.

Anyway, ther are pros and cons to both materials.  The right plastic will be cheap to make, easier for you to handle and will resist knocks and chips perhaps better than GRP, which is by comparison more expensive to make, heavier and more rigid but takes paint better in most cases and can be repaired easily with no loss of strength.  It does suffer delamination damage though from seemingly small knocks.

I'd guess from your point of view a nice black ABS would be good, flexible, cheap, shiney but utterly impossible to repair satisfactorily, which means buying another :)
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on October 29, 2006, 08:33:28
We are soon going to make some really indestructible flexible ones out of High Density Polyethylene.The properties for this are better than the abs option.Along with new designs.
Title: plastic wheel arch flares A new design.Comments please
Post by: Range Rover Blues on October 29, 2006, 12:17:28
HDPE, know it well.  You won't get paint to stick to that too well :wink:

Got to say though it's a bit daft painting plastic anyway as paint is often less flexible than the plastic and comes off again, in patches.
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on October 29, 2006, 12:34:19
Quote from: "chuggaman"
We are soon going to make some really indestructible flexible ones out of High Density Polyethylene.The properties for this are better than the abs option.Along with new designs.


wow mike!!!

they look kool mate i like the add on :D

dan
Title: plastic wheel arch flares A new design.Comments please
Post by: SnakeLogic on October 29, 2006, 15:26:33
I'd certainly be interested in the new type.  I don't have any intention of painting them, and just need some tough wheel arches to keep me legal when I put on bigger tyres as soon as funds allow.

Please keep us posted on your progress.
Title: wheel arch trims
Post by: dimoven on October 29, 2006, 15:55:49
Ihad a set of three door wheel arches for two years but because i do not have enough trim i ve never fitted them.
Donn
Title: plastic wheel arch flares A new design.Comments please
Post by: Jake on October 29, 2006, 18:59:55
They look great  :D
(http://forums.mud-club.com/files/discovery_4__600_x_337__570.jpg)
Very smart.
Is the rear one different from the usual ones?
 8)
Title: plastic wheel arch flares A new design.Comments please
Post by: Littledan on October 29, 2006, 20:07:07
Quote from: "Jake"
They look great  :D
(http://forums.mud-club.com/files/discovery_4__600_x_337__570.jpg)
Very smart.
Is the rear one different from the usual ones?
 8)


i like the roccia bit :D

whats the rears look like mike?

dan
Title: plastic wheel arch flares A new design.Comments please
Post by: abbo on November 17, 2006, 07:52:46
Hi I am looking around for wheelarches for 5 door mk1 disco and like your design. Could you let me know when they would be for sale and the cost. cheers abbo
Title: plastic wheel arch flares A new design.Comments please
Post by: Tyke on November 17, 2006, 08:44:51
I'll have some of those if they're made in flexible plastic. Some of the tracks I drive have gates that you can only just squeeze through with the mirrors folded back. GRP ones wouldn't last five minutes.

As for painting them . . . . Tarts  :lol:
Title: plastic wheel arch flares A new design.Comments please
Post by: barmiebrumie on November 17, 2006, 08:51:41
I'm going to have a set of them in the new year  :D
Title: plastic wheel arch flares A new design.Comments please
Post by: SnakeLogic on November 17, 2006, 10:34:20
Any word on how soon these will be available?
Title: plastic wheel arch flares A new design.Comments please
Post by: chuggaman on November 20, 2006, 23:59:43
hello

Thankyou for all your questions of interest,support and indeed your sales.Some of you members have contacted us directly and some via pm.

Original pricing of our products have been greatly amended.

in view of  customer satisfaction and the usual high cost of vehicle modification parts.We have chosen to stick our necks right out in the marketplace and provide a product that gives good value for money and a structure of different specifications to suit.

Mud club members will qualify to a 10% discount......The new discovery arches will be ready late december 06.......,a new design is being implemented to complement  the range rover and should be ready in feburary 07........,the new designs will be more expensive but lower than 200.00.....

Can i ask (in the interest of the club and its moderators) that any further questions about our business be adressed through our website where new pages will be developed soon.



mike
Title: plastic wheel arch flares A new design.Comments please
Post by: Colin 009 on November 21, 2006, 12:24:42
Maybe a link to your website might help. :roll:
Title: plastic wheel arch flares A new design.Comments please
Post by: SnakeLogic on November 21, 2006, 12:49:51
:-$

the little (www) icon at the bottom of his post

:idea:
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