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Vehicle & Technical => Defender => Topic started by: smo on September 21, 2006, 14:05:05

Title: Building a 90 from scratch
Post by: smo on September 21, 2006, 14:05:05
Due to what appears to be an imminant change in my circumstances i might sell the CSW and build/buy myself a 90 truck cab...

What do people recon is the approx cost for a nicely kitted up 90 truck to be built from the ground up?
Title: Building a 90 from scratch
Post by: TechnoTurkey on September 21, 2006, 14:13:52
Er, lots!
Title: Building a 90 from scratch
Post by: smo on September 21, 2006, 14:18:37
Hmm, helpful answer!!!

I'm trying to work out if its cheaper/better to build on on a new galv chassis with engine etc, or buy one and then chuch half of it away when modding it!
Title: Building a 90 from scratch
Post by: dew1911 on September 21, 2006, 14:39:27
Talking £1000 for Galvi Chassis
About £1000 again for bodywork
£500 odd for engine + Box
£500 odd for Axles/ Drivetrain

Cheaper and (LOTS!) easier to buy a slightly ratty one and do it up.
Title: Building a 90 from scratch
Post by: PUX on September 21, 2006, 15:16:26
to be honest smo i looked at this...... it all depends wot ur wanting it to come out as at the end i.e challenge spec green lane trailling etc etc or for pay and break days if its hallenge spec then let us know as i had a spec i was going to attempt if i did so i could dig it out and give u a rough guess :D  :D  :D  :wink:
Title: Building a 90 from scratch
Post by: smo on September 21, 2006, 15:20:13
Quote from: "dew1911"
Talking £1000 for Galvi Chassis
About £1000 again for bodywork
£500 odd for engine + Box
£500 odd for Axles/ Drivetrain

Cheaper and (LOTS!) easier to buy a slightly ratty one and do it up.


That is dirt cheap, compare it to the dealer pricetag of my 04 plate 90 CSW that itll be replacing and youll see what i mean!

If building one was really that cheap i'd consider it, however i'd be looking at TD5 terretory, or possibly something else big and diesel :D

PUX - its heading towards challenge spec, i want to do start competing and am doing more and more pay and break days as well as green lanes.
Title: Building a 90 from scratch
Post by: dew1911 on September 21, 2006, 15:23:10
What I was aiming at is sort of Disco 200tdi Territory.

If you're doing that, I'd build a 100", Not a 90.
Title: Building a 90 from scratch
Post by: PUX on September 21, 2006, 15:25:25
Quote from: "smo"
Quote from: "dew1911"
Talking £1000 for Galvi Chassis
About £1000 again for bodywork
£500 odd for engine + Box
£500 odd for Axles/ Drivetrain

Cheaper and (LOTS!) easier to buy a slightly ratty one and do it up.


That is dirt cheap, compare it to the dealer pricetag of my 04 plate 90 CSW that itll be replacing and youll see what i mean!

If building one was really that cheap i'd consider it, however i'd be looking at TD5 terretory, or possibly something else big and diesel :D

PUX - its heading towards challenge spec, i want to do start competing and am doing more and more pay and break days as well as green lanes.
he he also im not sure wot engine dew is on about as if i could find tdis for that money i would buy em and sell em on again for a profit i tell ya, i was looking at buying a cheap 200tdi e.g ex farm vehicle for about £3000 and then adding the bits on it and getting it sorted for challanges by spending a about another 4 grand just on basics so i could compete in the novice challanges!!! then when i got a bit more experince i would start adding more stuff i.e better lockers etc etc better winches but i have put it all on hold as i get married next year  :D  :D  :D
Title: Building a 90 from scratch
Post by: TechnoTurkey on September 21, 2006, 15:25:58
If you want a ratty one to do up my 90 may be available...
Title: Building a 90 from scratch
Post by: Porny on September 21, 2006, 20:07:11
Roughly the 90 I'm building from scratch has cost me about £8000.

For that I have a brand new (to be galvanised) Chassis, full 2003 TD5 running gear - engine, gearbox, a set of Td5 axles (with TC and ABS etc)  and the ECU's, a complete 2004 Defender 90 Bodyshell (with new type doors etc) all in the same colour and various other bits.

I have a good contact when it comes to running gear etc etc  :wink:

Drop me a pm if you want any more info....  and what to buy  :wink:

Quote from: "dew1911"
Talking £1000 for Galvi Chassis
About £1000 again for bodywork
£500 odd for engine + Box
£500 odd for Axles/ Drivetrain

Cheaper and (LOTS!) easier to buy a slightly ratty one and do it up.


I'd go a bit higher on the prices, no point in building something with a ratty running gear.  And I don't know what engine and box you reckon you'd get for £500!!!

Depending on the car, buying a knackered one and rebuilding it is just as expensive... but it means you've got an ID then!!

Ian
Title: Building a 90 from scratch
Post by: smo on September 21, 2006, 21:13:34
What are the rules for SVA's and reg plates - how much needs to be new to command a new plate (ie: 07) as a Q plate is not overly appealing if i was building from the ground up.
Title: Building a 90 from scratch
Post by: defenderdan on September 21, 2006, 21:54:42
I think that one major component can be a 'used' part (ie. recon engine) but everything else must be new to get a current reg number. More than one and you are looking at a Q plate. It would need an sva test
Title: Building a 90 from scratch
Post by: Porny on September 21, 2006, 22:18:00
Or rebuild an older 90/Defender...

As long as you fit a 'brand new' chassis and keep the original type suspension and steering then you can keep the ID of the original vehicle regardless of whether you fit different running gear, body etc etc.

From the new DVLA site:
Quote
In order to retain the original registration mark, cars and car-derived vans must use:

The original unmodified chassis or unaltered bodyshell (i.e. body and chassis as one unit - monocoque); or a new chassis or monocoque bodyshell of the same specification as the original supported by evidence from the dealer or manufacturer (e.g. receipt).

And two other major components from the original vehicle – ie suspension (front & back); steering assembly; axles (both); transmission or engine.

If a second-hand chassis or monocoque bodyshell is used, the vehicle must pass a an enhanced single vehicle approval (ESVA) or single vehicle approval (SVA) test after which a "Q" prefix registration number will be allocated.


So you could buy an absolute snotter of a 90... break it for spares, buy a brand new chassis from Richards (for example) fit all new panels, later running gear etc etc.  But keep coil springs and original steering set up and you can keep the orignal vehicles ID.
Older 90's (even modified) are cheaper to insure than new cars!

If you built a 90 from scratch using all new parts then:

Quote
Where all the parts of a vehicle are supplied new by the manufacturer. Subject to the provision of satisfactory receipts and a certificate of newness these vehicles will be registered under a current registration mark.

Kit cars which have been built using not more than one reconditioned component will also be registered under a current mark. This is subject to the provision of satisfactory evidence that the component has been reconditioned to an "as new" standard. An ESVA, SVA or MSVA test will be required.


Seems a lot more hassle to me.....


Ian
Title: Building a 90 from scratch
Post by: extreme90 on September 21, 2006, 22:39:54
Quote from: "dew1911"
What I was aiming at is sort of Disco 200tdi Territory.

If you're doing that, I'd build a 100", Not a 90.


100 inch is no good for challenge events unless its specialised in rock crawling  :lol: :wink:

jus to help not 2 rant

so far to build my challenge 90 from scratch it cost me 6 grand with all the mods
danny
Title: Building a 90 from scratch
Post by: CJ on September 23, 2006, 18:10:41
... Jerry T started building a challenge spec truck in one of the 'rags' with a origonal budgit of 10K, when i last spoke to him he was way over that lol

I suppose it depends how far you want to go with it... what about buying a rolled defender so youve got the id and parts ?
Title: Building a 90 from scratch
Post by: smo on September 23, 2006, 18:22:20
Yes, but he went 3 link and stuff which is a great way to blow your wad for little advantange IMHO - i rekon clever (2" lift + long dampers set up correctly) suspension and lockers will get you further than massive travel with no weight on the wheel thus no traction.

A rolled vehicle would be ideal...finding one isnt so easy.
Title: Building a 90 from scratch
Post by: defenderdan on September 23, 2006, 18:27:58
Quote from: "smo"
A rolled vehicle would be ideal...finding one isnt so easy.


Take your anti roll bars off then find a roundabout, Keep going around gradually picking up speed. It won't take long and hey presto one rolled td5 90. And you'll get first option on the buy back. :lol:  :lol:





Sorry :oops:
Title: Building a 90 from scratch
Post by: smo on September 23, 2006, 18:34:26
LOL - i'd like to be alive when i do it, or at least not damaged like the vehicle will be!
Title: Building a 90 from scratch
Post by: Porny on September 23, 2006, 18:35:28
Quote from: "Phoenix_Chris"
... Jerry T started building a challenge spec truck in one of the 'rags' with a origonal budgit of 10K, when i last spoke to him he was way over that lol


In theory yes... but don't forget what he what he does for a living  :wink: (i.e. please, have this for free to test on your Land Rover)

Quote from: "Phoenix_Chris"
... what about buying a rolled defender so youve got the id and parts ?


The only problem with buying a crashed Land Rover is the fact it will always be on VCar... meaning that it will never be worth as much, and in case of a insurance payout, they will pay out a lot less as the vehicle is not worth anywhere near the same as a similar non damaged vehicle.  If you're planning to keep the Land Rover for a while then this isn't really a problem.

Quote from: "smo"
A rolled vehicle would be ideal...finding one isnt so easy.
 Really, will pm you phone number shortly.

Quote from: "defenderdan"

Take your anti roll bars off then find a roundabout, Keep going around gradually picking up speed. It won't take long and hey presto one rolled td5 90. And you'll get first option on the buy back.  


But if you did that, the insurance company 'could' refuse to pay out, unless you've told them you've removed them.  And you need to try a lot harder than just going around an island fast (unless your stupid)....

A Defender 90 just understeers when pushed hard into an island (i.e. fails save), unless you happen to lift off - then you get lift off oversteer.... not that I'd every do that :wink:


Ian
Title: Building a 90 from scratch
Post by: smo on September 23, 2006, 18:43:23
Lift off overstear is fun!!

Its a tricky one, either buy a 90 TD5 truck and mod it, buy a rolled one and fix/mod it, build from scratch, or buy an old donor vehicle and fit new engine/fix and then mod it...

argh! decisions decisions...
Title: Building a 90 from scratch
Post by: defenderdan on September 23, 2006, 19:09:14
Quote from: "Porny"
Quote from: "defenderdan"

Take your anti roll bars off then find a roundabout, Keep going around gradually picking up speed. It won't take long and hey presto one rolled td5 90. And you'll get first option on the buy back.  


But if you did that, the insurance company 'could' refuse to pay out, unless you've told them you've removed them.  And you need to try a lot harder than just going around an island fast (unless your stupid)....



I wasn't actually being serious :roll:
Title: Building a 90 from scratch
Post by: Porny on September 23, 2006, 19:31:23
Quote from: "defenderdan"

I wasn't actually being serious :roll:


I know....  :wink:
Title: Building a 90 from scratch
Post by: Porny on September 23, 2006, 19:45:52
Quote from: "smo"

Its a tricky one, either buy a 90 TD5 truck and mod it, buy a rolled one and fix/mod it, build from scratch, or buy an old donor vehicle and fit new engine/fix and then mod it...

argh! decisions decisions...


All comes down to how much you want to spend....

Early Td5's (1999) can be picked up for around £6000 (i've seen them go for under £5000)... but for this sort of money you'd be getting something a bit battered (not that it would matter to much if being used off road), high mileage stuff, or just generally knackered.  There are some bargains to be had though if you look.

Buying a crashed one.... you'd get a much later model for your money, but you must then add the cost of repairing (plus leaving a bit more for reparing stuff you didn't notice) - it also depends if you are doing the work, or paying some one else.

Building one from scratch, for the same sort of money as buying a ropy Td5, you could build a tidy example on a galvanised chassis.  But again, depends if you are doing the work or paying some one else (if you want to pay someone, let me know :wink: )

Then on top of that you've got all the extras, roll cages, locking diffs etc etc.  

I'd personnally build from scratch, but buy an older motor first to break so you get a legit ID.  

My basis would be a chassis from Richards Chassis - but one done the same as Jerry Thurstons Project 90 (has some very nice little touches)

Then a roll cage from one of the usual suspects (Exact Fabrications, QT or North Off Road).

A QT weekender suspension kit, but with standard height springs (the above chassis has a 2" lift built in) - but running GAZ dampers rather than ProComp if I had the money. (though there are other nice kits - like Gywn Lewis' - but I like the external front dampers and the dislocation cones on the QT one)

A nice Td5 running gear with the ECU tucked up out of the way...

Then buy a complete Td5 bodyshell.

And the usual winch, locking diffs etc etc.

Etc etc.  

And you'd end up with a well spec'ed motor


Ian
Title: Building a 90 from scratch
Post by: smo on September 23, 2006, 20:16:26
Thats pretty much what i'm after Ian, obviously on the same wavelength.

Ideally i'd like to do most of it myself, and there is no reason why i shouldnt really. I've got a degree in engineering and am pretty mechanically minded so it would be a learning curve but what better way to do it!

I'd like to keep the cost down to approx 10K (less if poss!!!), this is so that i dont run up any debt after selling my CSW and clearing my outstanding loan.

Spec wise like you say:

Galv chassis (unless using a donor one)
TD5 engine & running gear (with HD halfshafts etc)
Lockers front and rear
Roll cage
Truck body
35's
Usual extras....

If that could be done for 10K then fantastic, however i fear not with all new bits which means Q plate which i dont like the idea of, so a rolled/crashed donor TD5 would be ideal then keep its ID and work from there building it up.

There is a chappy selling a whapping 5.7l (i think) V8 and Portals on devon4x4 which is tempting but probably overkill me!
Title: Building a 90 from scratch
Post by: PUX on September 23, 2006, 22:56:30
now this i like....something to aim for build wise 8)
Title: Building a 90 from scratch
Post by: Porny on September 23, 2006, 22:57:19
Quote from: "smo"
Thats pretty much what i'm after Ian, obviously on the same wavelength.

Ideally i'd like to do most of it myself, and there is no reason why i shouldnt really. I've got a degree in engineering and am pretty mechanically minded so it would be a learning curve but what better way to do it!

I'd like to keep the cost down to approx 10K (less if poss!!!), this is so that i dont run up any debt after selling my CSW and clearing my outstanding loan.

Spec wise like you say:

Galv chassis (unless using a donor one)
TD5 engine & running gear (with HD halfshafts etc)
Lockers front and rear
Roll cage
Truck body
35's
Usual extras....

If that could be done for 10K then fantastic, however i fear not with all new bits which means Q plate which i dont like the idea of, so a rolled/crashed donor TD5 would be ideal then keep its ID and work from there building it up.

There is a chappy selling a whapping 5.7l (i think) V8 and Portals on devon4x4 which is tempting but probably overkill me!


10k interesting....

I wouldn't really want a Q plate, but buying a latter damaged 90 isn't that cheap, and you've always got the problem of it being on VCar, so will always show up as an insurance write off.

I'd personally buy an old snotter, like a B/C/D reg and break it for bits...

Then scrap the chassis and buy a brand new in its place (must be original spec and brand new - with receipt)

So basically you’re left with a few bits and pieces and a VIN plate and thus ID.

Following the guide lines on the DVLA website, to keep the original ID of vehicle:

Quote
order to retain the original registration mark:

cars and car-derived vans must use:
The original unmodified chassis or unaltered bodyshell (i.e. body and chassis as one unit - monocoque); or a new chassis or monocoque bodyshell of the same specification as the original supported by evidence from the dealer or manufacturer (e.g. receipt).

And two other major components from the original vehicle – ie suspension (front & back); steering assembly; axles (both); transmission or engine.

If a second-hand chassis or monocoque bodyshell is used, the vehicle must pass a an enhanced single vehicle approval (ESVA) or single vehicle approval (SVA) test after which a "Q" prefix registration number will be allocated.


So if you have a brand new 90" chassis, which is still coil sprung (so keep the original type suspension) and still has the same steering box set up then you can keep the original ID of the vehicle regardless of what other components are used.

This means the engine could be replaced with a Td5, the gearbox replaced with a R380 and you can even run Td5 axles.  Then body work wise, it doesn't really matter what you use.


IMHO this is a much easier route than trying to register a new build (which would be classed as a kit car, so might have insurance complications) or rebuilding a crashed Land Rover that is recorded as being an insurance write off.  

Older Land Rovers are also cheaper to insure, esp. if they are modified.



Ian
Title: Building a 90 from scratch
Post by: smo on September 24, 2006, 10:57:31
So Ian - do you think its possible on 10k?

PUX - Looks nice doesnt it :D
Title: Building a 90 from scratch
Post by: Porny on September 24, 2006, 11:13:26
Quote from: "smo"
So Ian - do you think its possible on 10k?

PUX - Looks nice doesnt it :D


If your doing the work yourself, and you look out for bargains then you should be able to.

What you planning on doing then??  Rebuilding and older 90 or building one from scratch and having it on a Q plate or trying to register it as a new build... as this will affect the cost!!


Ian
Title: Building a 90 from scratch
Post by: PUX on September 24, 2006, 15:31:52
its tastey aint it smo............. when i was looking i was just looking for a run of the mill 300tdi truck cab maybe a little untidy as long as the chassi rear cross memeber and bulk head were ok that was going to be my starting point and then go for i think porny said it something like the weekender kit and build from there as at the end of the day i was not sure if the challenge scene was going to work for me i reakon all in all getting a truck semi ready for the novice stage was going to set me back about 7-8grand :D
Title: Building a 90 from scratch
Post by: CJ on November 15, 2006, 19:16:24
PUX, that truck sweet mate... any idea if he sold it in the end?

You got any further with your ideas smo... im thinking of going down the same route  :twisted:
Title: Building a 90 from scratch
Post by: smo on November 15, 2006, 19:22:29
Quote from: "Phoenix_Chris"
PUX, that truck sweet mate... any idea if he sold it in the end?

You got any further with your ideas smo... im thinking of going down the same route  :twisted:


If you mean the red one on ebay, yes went on "buy it now".

Not got any further apart from stacks of ideas on mine, need to sell my CSW first...speaking of which i must sort me bumper etc!!
Title: Building a 90 from scratch
Post by: Lawnmower on November 15, 2006, 23:31:07
another option is to buy 2 donor vehicles 9 (rotter for ID, crashed for parts) plus new chassis.

or  go for dakar type landy, bowler, ibex etc.

if your less snobby about a vehicles history, then a q plate vehicle would be the way to go, space frames? a decent engine? mid mounted engine options!!!!! Amazes me that people think that a 20 yearold vehicle is with a bit of slap on it, of dubious mileage and sevice hstory, polyfilla for a chassis, would be worth loads more than a rebuilt vehicle on a q plate, where at least a VOSA inspector has spent a few hours looking at the vehicle. (incidently, if you use a single donor and go the SVA route, then you may get an age related plast).

Either way you go, you will not get the money back when selling that it cost you to build it (unless you get freebies cos you work in the industry), this is ttue even on more modest series rebuilds. However, you will end p with a mint car, that will depreciate less than a brand new car.
Title: Building a 90 from scratch
Post by: littlepow on November 16, 2006, 16:36:09
Quote from: "Phoenix_Chris"
... Jerry T started building a challenge spec truck in one of the 'rags' with a origonal budgit of 10K, when i last spoke to him he was way over that lol

I suppose it depends how far you want to go with it... what about buying a rolled defender so youve got the id and parts ?


Last quote in the magazine was just over £14500. But a lot of that was spent on specific high cost items, when the are other cheaper alternatives available.

Would be intresting to hear your final spec list pre and post build.
Title: Building a 90 from scratch
Post by: smo on November 16, 2006, 16:46:15
Quote from: "littlepow"
Quote from: "Phoenix_Chris"
... Jerry T started building a challenge spec truck in one of the 'rags' with a origonal budgit of 10K, when i last spoke to him he was way over that lol

I suppose it depends how far you want to go with it... what about buying a rolled defender so youve got the id and parts ?


Last quote in the magazine was just over £14500. But a lot of that was spent on specific high cost items, when the are other cheaper alternatives available.

Would be intresting to hear your final spec list pre and post build.


Well his included things like 3 link, which isnt really what i'm after...good suspension yes, but 3 link i doubt.

Wehni finalise a spec i'll post it, however til i get off my backside and sell my current 90 i'm not doing anything!
Title: Building a 90 from scratch
Post by: Mike Jones on November 16, 2006, 21:56:34
Quote from: "thebiggreenthing"


100 inch is no good for challenge events unless its specialised in rock crawling  :lol: :wink:


You are having a laugh 100" is Gods own wheelbase  I know I have seen the future.
Title: Building a 90 from scratch
Post by: extreme90 on November 16, 2006, 22:11:06
Quote from: "Mike Jones"
Quote from: "thebiggreenthing"


100 inch is no good for challenge events unless its specialised in rock crawling  :lol: :wink:


You are having a laugh 100" is Gods own wheelbase  I know I have seen the future.


 :lol:  :lol:
i just dont like them
theye good on rocks and hills, cos the extra 10 inches makes all the difference, cos everone mainly using 90's thus all the rusts are 90 inch long not 100inch  :lol:
just dont like them and are abit to big for the forests that i go in, just to big
aaa smo, so you taken a liking to jeds 200tdi then  :wink:

ive built mine for 8.5k, but the list is still ongoing

but i didnt choose to have a galv chassis, as i have a tendancy 2 change my mind often  :roll:
started off as h/t with s/d int/ext cage
now truck cab with full external
rear winch was in the rear load bed
now a winch tray in crossmember
so gud job i didnt galv the chassis  :lol:
danny
Title: Building a 90 from scratch
Post by: smo on November 17, 2006, 08:33:09
Danny - Mines still gonna be a TD5, i've seen a fair few trucks recently that really appeal, so collecting ideas up for when i can get cracking :)
Title: Building a 90 from scratch
Post by: extreme90 on November 17, 2006, 18:20:51
Quote from: "smo"
Danny - Mines still gonna be a TD5, i've seen a fair few trucks recently that really appeal, so collecting ideas up for when i can get cracking :)


my new truck gonna b a td5,they awesome and i dont care what anyone sais bout the electrics
i didnt like them at 1st but now i love them  :lol:
if u need a hand bud when u finaly do get around to it, ill lend u a hand, im only up the road
hopefully at this rate you should make the 2009 challenges  :lol:
hurry up !! times ticking away  :lol:
danny
Title: Building a 90 from scratch
Post by: smo on November 17, 2006, 20:43:32
Quote from: "thebiggreenthing"
Quote from: "smo"
Danny - Mines still gonna be a TD5, i've seen a fair few trucks recently that really appeal, so collecting ideas up for when i can get cracking :)


my new truck gonna b a td5,they awesome and i dont care what anyone sais bout the electrics
i didnt like them at 1st but now i love them  :lol:
if u need a hand bud when u finaly do get around to it, ill lend u a hand, im only up the road
hopefully at this rate you should make the 2009 challenges  :lol:
hurry up !! times ticking away  :lol:
danny


Well, if you buy my CSW then i'll get cracking on me new one!!!
Title: Building a 90 from scratch
Post by: extreme90 on November 17, 2006, 21:57:59
Quote from: "smo"
Quote from: "thebiggreenthing"
Quote from: "smo"
Danny - Mines still gonna be a TD5, i've seen a fair few trucks recently that really appeal, so collecting ideas up for when i can get cracking :)


my new truck gonna b a td5,they awesome and i dont care what anyone sais bout the electrics
i didnt like them at 1st but now i love them  :lol:
if u need a hand bud when u finaly do get around to it, ill lend u a hand, im only up the road
hopefully at this rate you should make the 2009 challenges  :lol:
hurry up !! times ticking away  :lol:
danny


Well, if you buy my CSW then i'll get cracking on me new one!!!


 :lol:
nice try
not worked tho  :wink:
danny
Title: Building a 90 from scratch
Post by: Mike Jones on November 18, 2006, 14:51:39
Quote from: "thebiggreenthing"


 :lol:  :lol:
i just dont like them
theye good on rocks and hills, cos the extra 10 inches makes all the difference, cos everone mainly using 90's thus all the rusts are 90 inch long not 100inch  :lol:
just dont like them and are abit to big for the forests that i go in, just to big


I hope the ruts are longer than 90 inches or it would be a very short event  :shock:
Title: Building a 90 from scratch
Post by: extreme90 on November 18, 2006, 21:09:10
Quote from: "Mike Jones"
Quote from: "thebiggreenthing"


 :lol:  :lol:
i just dont like them
theye good on rocks and hills, cos the extra 10 inches makes all the difference, cos everone mainly using 90's thus all the rusts are 90 inch long not 100inch  :lol:
just dont like them and are abit to big for the forests that i go in, just to big


I hope the ruts are longer than 90 inches or it would be a very short event  :shock:


 :lol:  
didnt realise that i put ruts  :lol:
 :oops:
danny
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