Vehicle & Technical > Discovery

HELP Is it my Clutch OR gearbox

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Dr Neil:
you say you have replaced the clutch slave cylinder, how about the clutch master cylinder??

craig_midz:
you have the slave cylinder the right way up with the bleed nipple at the top id try takin it to a garage with a pressure bleeder an the connectin rod inside the slave isnt bent is it an if its a new one its seated on the clutch fork properley

brianb:
Bell housing all mated up, in fact it took us ages to get the gearbox back in and the bell houseing togeather as the waterpipe bracket at the top of engine had dropped down and got in the way, took us a while to spot it lol

Not changed the master cylinder as it was ok prior to the problem, We are going to change it as a list ditch hope before taking the gearbox off to see what is wrong.

We used this 5 peice kit

http://cgi.ebay.co.uk/LAND-ROVER-DISCOVERY-DEFENDER-TD5-CLUTCH-FLYWHEEL-KITAP-/330376779258?cmd=ViewItem&pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item4cebfd95fa

Anyone else used them, Any problems with the quality.


Someone suggested that it could be a mismatched clutch set with the wrong size bits??

Brian

brianb:
Well got microcat to work and it looks like that peice of mangled/melted plastic that i mentioned earlier was a pushrod clip landrover part number 576723 @ cost of £2.30 +vat So just ordered one. Also got a new pushrod while i was at it as the one thats in now is i bit worn on the ball end so may as well do it at the same time.

Its obvious what that little peice of mangled plastic was now ive seen a picture of it

Looks like this clip holds the pushrod in place and stops it sliding out of position and in doing so ensures that the cluch is pushed full in when operated SOOoooooo this could be my problem.....i hope.

Its obvious waht that little peice of mangled plastic was now ive seen a picture of it.

Well let you know what happens once the clip is delivered and fitted.
Brian

dave_2A_2.25Turbo:

--- Quote from: Axetamer on May 07, 2010, 21:20:50 ---One way i believe is to use long studs made from threaded  bar and slide the box back about 4-5 inches and not actually removing it completely from the vehicle, you'd have to rotate the flywheel using the crank pully bolt at the front of the engine to get at all the bolts.......not tried it myself though

--- End quote ---

That's the way I did my 200Tdi clutch - no ramps required, just used a small trolley jack under the transfer box,

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