Vehicle & Technical > Discovery

sill advice needed asap please

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lee celtic:
I did mine with 60 by 60 3mm box section I just cut down both sides with a cutting disc about 25mm up from the bottom of the sill then slotted the box in and seam welded along both sides.

Took about an hour a side using two jacks to hold it up  :dance:

stuntman:
You will need:

1400x60x120 box sextion, around 3mm is fine. Chop out the side of the sill and the bottom, then using a jack, lift the box section into place, it will be a perfect fit.

It's best to slope the ends of the boxes and seal them with a plate. Now seamweld all the way round and done!

Very easy, it takes about 3 hours per side to do. Taking the doors off makes things easier.

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