Vehicle & Technical > Discovery

TDI INTERCOOLER PIPE SIZE

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Disco_Stu:

--- Quote from: bambamjj on August 15, 2008, 07:46:27 ---As above does any one know the O/D of the intercooler pipes


--- End quote ---

Intercooler pipes in my 1994 300tdi are 60-61.5mm O/D at vairious places along their length and no closer than 50mm to their joints to the intercooler/inlet manifold. These are 14 year old hoses which are a little blown but not bulging too badly. Wall section appears to be about 4-5mm. As close as I can get without removing the hose, the intercooler outlet and inlet manifold/plenum inlet measure 53mm O/D.

That said, I think 60mm silicone hoses should do just fine. Might be a tight fit if they have 5mm walls but a bit of fairy and they'll go :)

Stu.

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