Vehicle & Technical > Defender

When fitting a 200tdi in a 90

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Miniman:
Right my last thread has gone dead so I ask when fitting a 200tdi into a 90 which had a 2.5 n/a to the gearbox off the original 2.5 n/a do you fit the discovery clutch and pressure plate or the 2.5 n/a.

Also what about flywheels 2.5 n/a or 200tdi.

Now I am going to be fitting the 2.5 n/a flywheel housing so there is a correct fit and its water tight also this means I can use all the bolts aswell so is there any problems there.

Cheers guys.

graham2306:
I used the Disco bell housing, disco clutch and disco flywheel.  We drilled and tapped the bottom of the bell housing to take the extra studs and it seems pretty watertight.

Graham

extreme90:

--- Quote from: "graham2306" ---I used the Disco bell housing, disco clutch and disco flywheel.  We drilled and tapped the bottom of the bell housing to take the extra studs and it seems pretty watertight.

Graham
--- End quote ---


how did you use the disco bellhousing on a 90 gearbox ?? the input shaft is a different length  :?

miniman, if your using origianal box what you could do is , remove clutch, remove flywheel and remove the flywheel surround ( what the bellhousing bolts up to, and swap the 200 1 with the n/a one, then refit flywheel and clutch
long winded but saves faffing round driling holes in wrong places  :roll:
if you do what i suggested, fit a new rear crank seal while you've got everythin apart, and also id fit a new clutch ect ect aswel
danny

extreme90:
:oops:  doh , just read your thread again  :oops:  noticed that what i suggested 2 do is what your already gonna do  :oops:
goin to bury head in sand now cya  :oops:

graham2306:

--- Quote from: "thebiggreenthing" ---
how did you use the disco bellhousing on a 90 gearbox ?? the input shaft is a different length  :?


--- End quote ---


[!Expletive Deleted!] is that why I've got no drive to any of the wheels and I thought it was because the transfer box was knackered :D  :D  :D

Got carried away typing Disco, meant to say 90 bell housing, sorry.

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