AuthorTopic: clutch  (Read 1723 times)

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Offline mud knight

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clutch
« on: November 25, 2009, 16:15:30 »
Hi all, can any one tell me how hard it is doing a clutch in a TD4? Is there anything to be aware of ? :-k
discovery 300tdi --- name-Rufus
broke it so put 1 1/2" lift on
broke it so put 265/75/16 grizzley claws on
broke it so put KnN filter in
broke it so put hyclone in
broke it so put wheel spacers on
broke it so put kenlowe on
broke it so put tubular winch bumper on
broke it so put snorkel on
broke it so put chequer plate on
broke it so put a 12000lb winch on
broke it so put a roof rack on

Offline pondy653

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Re: clutch
« Reply #1 on: November 25, 2009, 19:12:15 »
Hi there,
I do all my own repairs/ overhauls however, when the clutch Slave cylinder let go on my TD4 Freelander I put it into my local independant (JSF Norwich) 2 piece clutch kit, Slave Cylinder, Master Cylinder and Labour £660 inc VAT.
My good mate who works there (and hates Freelanders) did the job (cos I asked for him!!!) said they are a complete arse and thats even when using a 2 post lift to enable the front sub fame to be dropped out of the way.

I don't regret paying someone to do it in the least and I really hate paying for Labour.

Hope this helps your decision

Tony
98 Defender 110 CSW Tdi
Audi A3 Sportback 2.0 TDI Sport DSG
Yamaha WR450F (for treading really lightly)
4x4 Response (Norfolk&Suffolk) Member since 1999

Offline maggers

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Re: clutch
« Reply #2 on: November 25, 2009, 21:45:29 »
MMM, I've done a few at work (whch is'nt a million miles away from you....) & did'nt find them that bad. Mind you, that's on a ramp so probably a pig on the deck. I would definately put a new slave cyl in at the same time despite the cost, it's the same set up as a Rover 75 & when I worked at a Rover dealers you could guarentee that the slave would blow a few weeks after a clutch was fitted which need it all taking out again! :lol:
'93 Discovery 200TDI

Offline carbore

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Re: clutch
« Reply #3 on: November 26, 2009, 15:13:47 »
Id suspect ther are different issues depending on if its a Rover TD4 or BWM TD4 (Or am I going mad??????, later facelifited TD4 were BMW engines I beleive, earlier were rover????)
CORNISH SPRINT AND HILLCLIMB CHAMPION 2009

Lotus Elise (Tuned/lightened for sprint racing Championship winner 2009)
Freelander 1 TD4 Auto AKA the Big Black Bus (Brownchurch Roof Rack, Hatch Bag rear liner)
Ferguson T20 "Grey Fergie" TVO Tractor 1951

Offline mud knight

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Re: clutch
« Reply #4 on: November 26, 2009, 20:41:37 »
Thanks guys, if i do go down the path of doing it myself i will have access to a pit and alot of hands to help. So i take it the slave is inside the bell houseing? I would replace everything anyway. Is there anything that needs reinforcing ie clutch fork as in the discos?
discovery 300tdi --- name-Rufus
broke it so put 1 1/2" lift on
broke it so put 265/75/16 grizzley claws on
broke it so put KnN filter in
broke it so put hyclone in
broke it so put wheel spacers on
broke it so put kenlowe on
broke it so put tubular winch bumper on
broke it so put snorkel on
broke it so put chequer plate on
broke it so put a 12000lb winch on
broke it so put a roof rack on

Offline maggers

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Re: clutch
« Reply #5 on: November 26, 2009, 21:20:14 »
No, There is'nt a clutch fork. They use what is known as a concentric slave cylinder which incorporates the release bearing. Once the subframe is out it's pretty straightforward, take the IRD off the g/box then remove as usual. With reference to the post above, the earlier diesels use a Honda box which suffers from the clutch release shaft seizing in the casing. :D
'93 Discovery 200TDI

Offline mud knight

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Re: clutch
« Reply #6 on: November 27, 2009, 18:49:45 »
Cheers Maggers, if i get stuck can i call on you for help? not sure when i will be doing it yet, its only just started to slip when you are heavy footed, so i know i need to do it soon
discovery 300tdi --- name-Rufus
broke it so put 1 1/2" lift on
broke it so put 265/75/16 grizzley claws on
broke it so put KnN filter in
broke it so put hyclone in
broke it so put wheel spacers on
broke it so put kenlowe on
broke it so put tubular winch bumper on
broke it so put snorkel on
broke it so put chequer plate on
broke it so put a 12000lb winch on
broke it so put a roof rack on

Offline maggers

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Re: clutch
« Reply #7 on: November 27, 2009, 21:14:55 »
No worries chap, send me a pm ;)
'93 Discovery 200TDI

 






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